Oil Refinery and Petrochemical Plant
22 ISO Standards
Core Standards
-
ISO 9001 - Services Management
Quality management systems — Requirements
ISO 9001:2015 specifies requirements for a quality management system when an organization:
a) needs to demonstrate its ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements, and
b) aims to enhance customer satisfaction through the effective application of the system, including processes for improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements.
All the requirements of ISO 9001:2015 are generic and are intended to be applicable to any organization, regardless of its type or size, or the products and services it provides.
-
ISO 45001 - Environment Safety
Occupational health and safety management systems — Requirements with guidance for use
ISO 45001:2018 specifies requirements for an occupational health and safety (OH&S) management system, and gives guidance for its use, to enable organizations to provide safe and healthy workplaces by preventing work-related injury and ill health, as well as by proactively improving its OH&S performance.
ISO 45001:2018 is applicable to any organization that wishes to establish, implement and maintain an OH&S management system to improve occupational health and safety, eliminate hazards and minimize OH&S risks (including system deficiencies), take advantage of OH&S opportunities, and address OH&S management system nonconformities associated with its activities.
ISO 45001:2018 helps an organization to achieve the intended outcomes of its OH&S management system. Consistent with the organization's OH&S policy, the intended outcomes of an OH&S management system include:
a) continual improvement of OH&S performance;
b) fulfilment of legal requirements and other requirements;
c) achievement of OH&S objectives.
ISO 45001:2018 is applicable to any organization regardless of its size, type and activities. It is applicable to the OH&S risks under the organization's control, taking into account factors such as the context in which the organization operates and the needs and expectations of its workers and other interested parties.
ISO 45001:2018 does not state specific criteria for OH&S performance, nor is it prescriptive about the design of an OH&S management system.
ISO 45001:2018 enables an organization, through its OH&S management system, to integrate other aspects of health and safety, such as worker wellness/wellbeing.
ISO 45001:2018 does not address issues such as product safety, property damage or environmental impacts, beyond the risks to workers and other relevant interested parties.
ISO 45001:2018 can be used in whole or in part to systematically improve occupational health and safety management.
-
ISO 14001 - Environment Safety
Environmental management systems — Requirements with guidance for use
ISO 14001:2015 specifies the requirements for an environmental management system that an organization can use to enhance its environmental performance. ISO 14001:2015 is intended for use by an organization seeking to manage its environmental responsibilities in a systematic manner that contributes to the environmental pillar of sustainability.
ISO 14001:2015 helps an organization achieve the intended outcomes of its environmental management system, which provide value for the environment, the organization itself and interested parties. Consistent with the organization's environmental policy, the intended outcomes of an environmental management system include:
· enhancement of environmental performance;
· fulfilment of compliance obligations;
· achievement of environmental objectives.
ISO 14001:2015 is applicable to any organization, regardless of size, type and nature, and applies to the environmental aspects of its activities, products and services that the organization determines it can either control or influence considering a life cycle perspective.
-
ISO 20815 - Petroleum
Petroleum, petrochemical and natural gas industries — Production assurance and reliability management
This document describes the concept of production assurance within the systems and operations associated with exploration drilling, exploitation, processing and transport of petroleum, petrochemical and natural gas resources. This document covers upstream (including subsea), midstream and downstream facilities, petrochemical and associated activities. It focuses on production assurance of oil and gas production, processing and associated activities and covers the analysis of reliability and maintenance of the components.
-
ISO 22974 - Petroleum
Petroleum and natural gas industry — Pipeline transportation systems — Pipeline integrity assessment specification
This document specifies requirements and gives recommendations on the integrity assessment of pipelines of various applications as part of pipeline systems.
This document is mainly applicable to onshore pipeline systems, connecting wells, production plants, process plants, refineries and storage facilities, including any section of a pipeline constructed within the boundaries of such facilities for connection purpose, according to ISO 19345-1. The principles can also be used for offshore pipelines where applicable and practical.
This document applies to rigid, steel pipelines. It is not applicable for flexible pipelines or those constructed from other materials, such as glass-reinforced plastics.
This document does not cover all conditions which might be related to pipeline integrity.
-
ISO 15544 - Petroleum
Oil and gas industries — Offshore production installations — Requirements and guidelines for emergency response
This document specifies objectives, functional requirements and guidelines for emergency response (ER) measures on installations used for the development of offshore hydrocarbon resources. It is applicable to:
— fixed offshore structures;
— floating systems for production, storage and off-loading.
NOTE For mobile offshore units, the ER plans developed in conformance with the requirements and recommendations of the International Maritime Organization (IMO) are generally adequate for the normal, independent operation of the unit in most locations. The following aspects of ER planning are not generally addressed by IMO and are topics intended for inclusion in the scope of this document where relevant to the specific installation:
— area evacuation, e.g.
-
ISO 20321 - Petroleum
Petroleum, petrochemical and natural gas industries — Safety of machineries — Powered elevators
This document specifies general safety requirements for the design, testing and production of powered elevators. The requirements are applicable for onshore and offshore applications of such elevators in the petroleum and petrochemical industries.
This document does not cover any other type of elevator. It is not applicable to the following types of products:
— remote control devices;
— lifting nubbins;
— lifting plugs;
— lifting subs;
— internal gripping devices;
— equipment for lifting tubular from and onto a vessel;
— elevator links or bails.
This list is not exhaustive.
This document is not applicable to powered elevators manufactured before the date of this publication.
NOTE Annex A provides the relation between the clauses of the European Directive on machinery (Directive 2006/42/EC) and this document, for potential significant hazards and the safety requirements dealing with them for powered elevators.
-
ISO 3679 - Petroleum
Determination of flash point – Method for flash no-flash and flash point by small scale closed cup tester
This document describes three procedures (A, B and C) covering determinations of flash no-flash and flash point.
Rapid equilibrium procedures A and B are applicable to flash no-flash and flash point tests of paints, including water-borne paints, varnishes, binders for paints and varnishes, adhesives, solvents, petroleum products including aviation turbine, diesel and kerosene fuels, fatty acid methyl esters and related products over the temperature range –30 °C to 300 °C. The rapid equilibrium procedures are used to determine whether a product will or will not flash at a specified temperature (flash no-flash procedure A) or the flash point of a sample (procedure B). When used in conjunction with the flash detector (A.1.6), this document is also suitable to determine the flash point of fatty acid methyl esters (FAME).
-
ISO 50001 - Services Management
Energy management systems — Requirements with guidance for use
This document specifies requirements for establishing, implementing, maintaining and improving an energy management system (EnMS). The intended outcome is to enable an organization to follow a systematic approach in achieving continual improvement of energy performance and the EnMS.
This document:
a) is applicable to any organization regardless of its type, size, complexity, geographical location, organizational culture or the products and services it provides;
b) is applicable to activities affecting energy performance that are managed and controlled by the organization;
c) is applicable irrespective of the quantity, use, or types of energy consumed;
d) requires demonstration of continual energy performance improvement, but does not define levels of energy performance improvement to be achieved;
e) can be used independently, or be aligned or integrated with other management systems.
Annex A provides guidance for the use of this document. Annex B provides a comparison of this edition with the previous edition.
Supporting Standards
-
ISO 24817 - Petroleum
Petroleum, petrochemical and natural gas industries — Composite repairs for pipework — Qualification and design, installation, testing and inspection
ISO 24817:2017 gives requirements and recommendations for the qualification and design, installation, testing and inspection for the external application of composite repair systems to corroded or damaged pipework, pipelines, tanks and vessels used in the petroleum, petrochemical and natural gas industries.
-
ISO 23936-1 - Petroleum
Oil and gas industries including lower carbon energy — Non-metallic materials in contact with media related to oil and gas production — Part 1: Thermoplastics
This document gives general principles, specifies requirements and gives recommendations for the assessment of the stability of non-metallic materials for service in equipment used in oil and gas exploration and production environments. This information aids in material selection. It can be applied to help avoid costly degradation failures of the equipment itself, which could pose a risk to the health and safety of the public and personnel or the environment.
-
ISO 12185 - Petroleum
Crude petroleum, petroleum products and related products — Determination of density — Laboratory density meter with an oscillating U-tube sensor
This document specifies a method for the determination, using an oscillating U-tube density meter, of the density of crude petroleum and related products within the range 600 kg/m3 to 1 100 kg/m3, which can be handled as single-phase liquids at the test temperature and pressure.
This document is applicable to liquids of any vapour pressure as long as suitable precautions are taken to ensure that they remain in single phase. Loss of light components leads to changes in density during both the sample handling and the density determination.
This method is not intended for use with in-line density meters.
-
ISO 23581 - Petroleum
Petroleum products and related products — Determination of kinematic viscosity — Method by Stabinger type viscometer
This document specifies a procedure for the determination of kinematic viscosity, ν, by calculation from dynamic viscosity, η, and density, ρ, of both transparent and opaque liquid petroleum products and crude oils using the Stabinger type viscometer.
The result obtained using the procedure described in this document depends on the rheological behaviour of the sample. This document is predominantly applicable to liquids whose shear stress and shear rate are proportional (Newtonian flow behaviour). If the viscosity changes significantly with the shear rate, comparison with other measuring methods is not possible except at similar shear rates.
The precision has been determined only for the materials, density ranges and temperatures described in Clause 13.
-
ISO 3924 - Petroleum
Petroleum products — Determination of boiling range distribution — Gas chromatography method
This document specifies a method for the determination of the boiling range distribution of petroleum products. The method is applicable to petroleum products and fractions with a final boiling point of 538 °C or lower at atmospheric pressure as determined by this document. This document does not apply to gasoline samples or gasoline components.
-
ISO 4264 - Petroleum
Petroleum products — Calculation of cetane index of middle-distillate fuels by the four variable equation
This document specifies a procedure for the calculation of the cetane index of middle-distillate fuels from petroleum-derived sources. The calculated value is termed the "cetane index by four-variable equation". Throughout the remaining text of this document, the term "cetane index" implies cetane index by four-variable equation.
This document is applicable to fuels containing non-petroleum derivatives from tar sand and oil shale.
-
ISO 8973 - Petroleum
Liquefied petroleum gases — Calculation method for density and vapour pressure
-
ISO 7278-2 - Petroleum
Petroleum measurement systems — Part 2: Pipe prover design, calibration and operation
This document provides descriptions of the different types of pipe provers, otherwise known as displacement provers, currently in use. These include sphere (ball) provers and piston provers operating in unidirectional and bidirectional forms. It applies to provers operated in conventional, reduced volume, and small volume modes.
This document gives guidelines for:
— the design of pipe provers of each type;
— the calibration methods;
— the installation and use of pipe provers of each type;
— the interaction between pipe provers and different types of flowmeters;
— the calculations used to derive the volumes of liquid measured (see Annex A);
— the expected acceptance criteria for fiscal and custody transfer applications, given as guidance for both the calibration of pipe provers and when proving flowmeters (see Annex C).
This document is applicable to the use of pipe provers for crude oils and light hydrocarbon products which are liquid at ambient conditions.
-
ISO 15380 - Petroleum
Lubricants, industrial oils and related products (class L) — Family H (Hydraulic systems) — Specifications for hydraulic fluids in categories HETG, HEPG, HEES and HEPR
This document specifies the requirements for environmentally acceptable hydraulic fluids and is intended for hydraulic systems, particularly hydraulic fluid power systems. The purpose of this document is to provide guidance and requirements for suppliers and users of environmentally acceptable hydraulic fluids, and for the direction of original equipment manufacturers of hydraulic systems.
This document stipulates the requirements for environmentally acceptable hydraulic fluids at the time of delivery.
Classification of fluids used in hydraulic application is defined in ISO 6743-4. This document encompasses the four categories of environmentally acceptable fluids covered by ISO 6743-4, namely HETG (triglycerides), HEPG (polyglycols), HEES (synthetic esters) and HEPR (polyalphaolefins and other synthetic hydrocarbons).
-
ISO 22301 - Services Management
Security and resilience — Business continuity management systems — Requirements
This document specifies requirements to implement, maintain and improve a management system to protect against, reduce the likelihood of the occurrence of, prepare for, respond to and recover from disruptions when they arise.
The requirements specified in this document are generic and intended to be applicable to all organizations, or parts thereof, regardless of type, size and nature of the organization. The extent of application of these requirements depends on the organization's operating environment and complexity.
This document is applicable to all types and sizes of organizations that:
a) implement, maintain and improve a BCMS;
b) seek to ensure conformity with stated business continuity policy;
c) need to be able to continue to deliver products and services at an acceptable predefined capacity during a disruption;
d) seek to enhance their resilience through the effective application of the BCMS.
This document can be used to assess an organization's ability to meet its own business continuity needs and obligations.
Related Standards
-
ISO 13739 - Petroleum
Petroleum products — Procedures for the transfer of bunkers to vessels
This document specifies procedures and requirements for the transfer of bunkers to vessels involving bunker tankers, road tankers and shore pipelines. It is applicable to pre-delivery, delivery and post-delivery checks and documentation.
-
ISO 21903 - Petroleum
Refrigerated hydrocarbon fluids — Dynamic measurement — Requirements and guidelines for the calibration and installation of flowmeters used for liquefied natural gas (LNG) and other refrigerated hydrocarbon fluids
This document specifies the metrological and technical requirements for flowmeters intended to be used for the dynamic measurement of liquefied natural gas (LNG) and other refrigerated hydrocarbon fluids. For LNG static volume measurement used in custody transfer, see ISO 10976.
This document sets the best practice for the proper selection and installation of flowmeters in cryogenic applications and identifies the specific issues that can affect the performance of the flowmeter in use.
Moreover, it offers a calibration guideline for laboratory and on-site conditions (mass or volume) by either using LNG or other reference fluids. The choice of calibration fluid will depend on the capabilities of the available flow calibration facilities and the ability to achieve the required overall measurement uncertainty demanded by the intended application.
This document is applicable, but is not limited, to the use of Coriolis and ultrasonic flowmeters for dynamic measurements of LNG.
In principle, LNG and other refrigerated liquid hydrocarbons are considered in this document.
-
ISO 10425 - Petroleum
Steel wire ropes for the petroleum and natural gas industries — Minimum requirements and terms of acceptance
This document specifies the minimum requirements and terms of acceptance for the manufacture and testing of steel wire ropes not exceeding rope grade 2160 for the petroleum and natural gas industries.
Typical applications include tubing lines, rod hanger lines, sand lines, cable-tool drilling and clean out lines, cable tool casing lines, rotary drilling lines, winch lines, horse head pumping unit lines, torpedo lines, mast‑raising lines, guideline tensioner lines, riser tensioner lines, mooring and anchor lines. Wire ropes for lifting slings and cranes, and wire for well-measuring and strand for well-servicing are also included.
The minimum breaking forces for the more common sizes, grades and constructions of stranded rope are given in tables. However, this document does not restrict itself to the classes covered by those tables.